Fatigue performance of friction stir welded Al2024 alloy in a different corrosive environment

The study examines the corrosion fatigue behavior of friction stir welded Al2024 alloy in the corrosive medium. The fatigue tests are conducted at a stress ratio of -1 in the different corrosive medium. The decrease in the fatigue life of welded joints in the corrosive environment is attributed to an increase in the crack initiation susceptibility in the presence of corrosive media. The fractured surfaces are investigated using the scanning electron microscopy (SEM). The formation of the corrosive compounds was studied using x-ray diffractometry.     

Fatigue strength and microstructure evaluation of Al 7050 alloy wires recycled by spray forming,extrusion and rotary swaging

Recycled high-strength aluminum alloys have limited use as structural materials due to poor mechanical properties. Spray forming remelting followed by hot extrusion is a promising route for reprocessing 7xxx alloys. The 7050 alloy machining chips were spray formed, hot extruded, rotary swaged and heat-treated in order to improve mechanical properties. Microstructures, tensile properties and fatigue strength results for a 2.7 mm-diameter recycled wire are presented. Secondary phases and precipitates were investigated by XRD, SEM, EBSD, TEM and DSC. As-swaged and heat-treated (solution and aging) conditions were evaluated. Mechanical properties of both conditions outperformed AA7050 aerospace specification. Substantial grain refinement resulted from the extensive plastic deformation imposed by rotary swaging. Refined micrometric and sub-micrometric Al grains, as well as coarse and fine intermetallic precipitates were observed. Subsequent solution treatment resulted in a homogeneous, recrystallized and equiaxed microstructure with grain size of 9 μm. Nanoscale GP(I) zones and η′ phase precipitates formed after aging at 120 °C, imparting higher tensile (586 MPa) and fatigue (198 MPa) strengths.     

Indentation cracking and deformation mechanism of sodium aluminoborosilicate glasses

Developing less brittle oxide glasses is a grand challenge in the field of glass science and technology, as it would pave the way toward new glass applications and limit the overall raw material usage and energy consumption. However, in order to achieve this goal, more insight into the correlation between the chemical composition and material properties is required. In this work, we focus on the mechanical properties of quaternary sodium aluminoborosilicate glasses, wherein systematic changes in glass chemistry yield different resistances to indentation crack initiation. We discuss the origin of the composition dependence of indentation cracking based on an evaluation of the deformation mechanism taking place during the indentation event. To this end, we use a simple metric, the extent of indent side length recovery upon annealing, to quantify the extent of reversible volume deformation. Finally, we also compare the compositional trend in crack initiation resistance to that in crack growth resistance (fracture toughness), showing no simple correlation among the two.     

Experimental study on vibration-induced clamping force reduction in fuel cell structures

When applied to transportation systems, fuel cell structures are exposed to external mechanical disturbance including shocks and harmonic excitations from operating components. To minimize performance degradation from machine operations, the fuel cell structure needs to be examined via vibration reliability tests. In this study, the reduction in the clamping force of the stack by random vibrations was investigated by experiments. The stack mass and gasket were clamped with bolts for vibration tests. The vibration induced shear movements between clamped stacks. To estimate the vibration input magnitudes, the Dirlik method was used. The reduction in the stack clamping force was estimated using the Basquin's power law. The clamping force decreased by the shear vibration input to the stack structure. The degree of clamping force reduction was larger for the heavier stack. When the stacks were separated by the gasket the reduction became smaller. Through the Dirlik method, the vibration reliability of the stack was evaluated. This information provides severity of the external vibration on the stack functionality.     

煤矿井下防爆胶轮车湿式制动器结构优化*

针对胶轮车湿式制动器的碟簧使用中发生的碎裂现象，运用标准GB/T 1972中方法对碟簧进行验算，发现在变负荷作用下的碟簧寿命≤105次，属于有限寿命。在保持制动性能不变情况下，采取增加碟簧厚度的改进方案对碟簧结构进行优化。优化后碟簧的设计循环寿命≥2×106次，达到GB/T 1972标准规定的无限寿命，并与工业制动器JB/T 10917中规定碟簧设计循环寿命一致。     

辐照用小尺寸样品力学性能表征技术研究进展

由于辐照空间尺寸限制、降低样品放射性和提高辐照参数精度等原因，小尺寸样品被广泛应用于核反应堆材料的辐照后力学性能表征。本文就国内外小尺寸拉伸、冲击、断裂韧性、疲劳、蠕变和小冲杆等测试表征技术的研究现状进行了综合论述，分析了小尺寸样品测试中的关键影响因素以及数据归一化方法，总结了小尺寸样品存在的问题，并结合我国需求对小尺寸样品技术的发展进行了分析和展望，以期为小尺寸样品技术及测试分析数据进一步规范化和工程应用发展提供参考。     

Evaluating autostereoscopic 3D baseball games using signal detection theory and receiver operating characteristic space

This study investigates the effects of display technique (2D, autostereoscopic 3D), ball speed (138, 140 km/h), and operation time (5, 10, 15 min) on the four outcomes of signal detection theory (SDT) (i.e., hit, miss, false alarm, correct rejection), β, d’, receiver operating characteristic (ROC) space, Simulator Sickness Questionnaire (SSQ), and the iGroup Presence Questionnaire (IPQ). The results indicated that the display technique was significant on the hit rate, SSQ, and IPQ, where a higher hit rate, visual fatigue, and IPQ were found in the 3D technique. The results also showed that the ball speed was significant on the miss rate and d’, where a low miss rate and high d’ were found in the higher speed of 138 km/h. The results further demonstrated that the operation time was significant on the false alarm rate, correct rejection rate, d’, SSQ, and IPQ, with a long operation time being associated with a better performance for every variable, except the SSQ.Relevance to industryFrom the results obtained regarding the ROC space, this study found that the possibility of participants’ misjudgements was low, and the accuracy of this research is considered reliable. The results of this study could serve as a reference for N3DS and game manufacturers in designing future products.     

New method for determining P‐S‐N curves in terms of equivalent fatigue lives

A new method for determining the P‐S‐N curves is proposed by the probabilistic analysis of the mixed samples that are composed of the testing fatigue lives and equivalent fatigue lives. The equivalent fatigue lives at each level are converted from all the testing data at all the testing levels according to the equivalent fatigue failure probability, where the life distributions are determined by the medians of logarithmic fatigue lives at respective levels and a unified coefficient of variation. Comparison results of the P‐S‐N curves of 2024‐T3 and A356.0‐T6 alloys with the different methods indicate that the new method can determine the high‐precision P‐S‐N curves with different sample sizes of the S‐N testing data, and can save testing time and improve testing efficiency, especially for the situation of large‐scatter S‐N testing data.     

Critical loading conditions of amorphization,phase transformation,and dilation cracking in 6H‐silicon carbide

Amorphization, phase transformation, and dilation cracking are 3 major deformation/failure mechanisms of monocrystalline 6H‐SiC. This paper studies their critical formation conditions and mechanisms under hydrostatic pressure and uniaxial compression and tension with the aid of large‐scale molecular dynamics simulations. It was found that under hydrostatic pressure the major deformation mechanism is amorphization, that under uniaxial compression the major mechanism turns to phase transformation at low temperature and amorphization at high temperature, and that under uniaxial tension the dominating mechanism becomes dilation cracking. Increasing the temperature reduces the thresholds significantly and brings about a heterogeneous deformation mode. The study further concluded that these deformation mechanisms and their thresholds can be predicted theoretically.     

Strength of brittle materials in moderately corrosive environments

The strengths of four brittle materials―cordierite glass ceramic, fused silica, silicon, and polycrystalline alumina were measured after exposure to weakly corrosive water and moderately corrosive buffered HF (BHF) solution. Exposure to water did not alter the strengths in subsequent inert strength tests and decreased the strengths in reactive strength tests. Exposure to BHF increased the strengths in both tests, but only after an incubation exposure time. Prior to the incubation time, the BHF had the same effect as water, suggesting that the bond rupture kinetics were unaffected. Examination of strength‐controlling indentation flaws after the incubation time showed clear corrosive effects on the flaw geometry indicative of reductions in the indentation residual stress fields. The implication is that moderately corrosive environments increase the strength or lifetime of a brittle component by reducing the crack driving force via flaw alteration and do not, as perhaps expected, decrease the strength or lifetime through enhanced chemical reactivity.